Reference · 6 min read

    Completions and commissioning: the terminology, in plain language.

    Completions has a dense vocabulary and most of it is used slightly differently on every project. These are the working definitions used across the rest of these guides.

    1. Scope and structure

    TermMeaning
    TagA unique identifier for a physical item — valve, instrument, motor, vessel, cable. The atom of completions data.
    SystemA complete functional group, such as instrument air or seawater cooling.
    SubsystemAn independently testable division of a system. The unit that gets certified and handed over. See systems and subsystems.
    Master dataThe controlled register of tags, systems and subsystems that every other record references.
    BoundaryThe physical limit of a subsystem, marked on the P&ID, where it can be isolated from its neighbours.

    2. Records and evidence

    TermMeaning
    ITRInspection and test record. Signed proof a defined check was performed on a tag. See the ITR guide.
    A-ITRStatic inspection record completed before energisation. Feeds mechanical completion.
    B-ITRDynamic record completed after energisation — loop checks, function tests. Feeds RFSU.
    ChecksheetThe blank template; the ITR is its completed, signed instance against a tag.
    CPCommissioning procedure — a controlled step-by-step document governing how a system is brought into service.
    PWLPreservation work list. The register of recurring preservation routines. See the preservation guide.
    WalkdownA structured physical inspection of a subsystem against documentation. See the walkdown guide.

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    3. Punch and deficiencies

    TermMeaning
    Punch itemA recorded deficiency found during inspection, walkdown or testing. Also called a snag.
    Category ABlocks the next milestone — safety, function or ability to proceed.
    Category BDoes not block progression but must be closed before final handover.
    Category CCosmetic or minor; closed on a best-efforts basis.
    Close-outCorrection of an item plus evidence and an authorised acceptance signature.

    4. Milestones and phases

    TermMeaning
    MCMechanical completion. The subsystem is built to design and statically inspected.
    Pre-commissioningPreparation after MC and before energisation — flushing, cleaning, calibration, loop checks.
    CommissioningEnergised function testing under controlled procedures.
    RFSUReady for start-up. Safe to place in service; custody normally transfers here.
    Care, custody and controlThe formal responsibility for a subsystem's condition and safe operation, which transfers at a defined milestone.
    Final acceptancePost start-up and performance testing, once the dossier is issued and punch is closed. See handover and RFSU.

    5. Field and testing terms

    TermMeaning
    Loop checkVerification that a control loop functions end to end, from field instrument through to the control system.
    Solo runRunning a motor uncoupled to verify rotation, vibration and temperature before it drives anything.
    FAT / SATFactory and site acceptance testing — vendor testing before shipment and equivalent verification once installed.
    EnergisationFirst application of power or process medium to a subsystem, after which the safety regime changes.
    As-builtDocumentation updated to reflect what was actually installed rather than what was designed.

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