Spodumene concentrators, DMS circuits, lithium hydroxide trains
Commissioning software for lithium plants where a DMS circuit, a concentrator and a hydroxide conversion train each run to a different chemistry.
Battery minerals projects stack a spodumene concentrator's crushing, dense media separation and flotation circuits against a downstream lithium hydroxide or carbonate conversion train's roasting, leaching and crystallisation reactors, often on the same site and the same schedule. Deskely tags each circuit and reactor train separately, so mechanical completion, wet commissioning and ramp-up to nameplate recovery are tracked against the chemistry each stage actually depends on.
- Circuits
- Crushing, DMS, flotation, conversion
- Test
- Wet commissioning, recovery ramp-up
- Chemistry
- Spodumene to hydroxide/carbonate
- Gate
- Nameplate recovery and product spec
Choose your project type
The problem
A concentrator and a conversion plant ramp up on completely different timelines, on the same site.
A spodumene concentrator's crushing, screening, dense media separation and flotation circuits are commissioned wet, cell by cell, chasing a lithium recovery curve that depends on ore variability from day one of ramp-up.
A downstream lithium hydroxide or carbonate conversion train — roasting kilns, acid leach, impurity removal, crystallisers and dryers — is commissioned against a chemical process specification with its own reagent handling, corrosion-resistant materials and product purity gates, often years or phases apart from the concentrator.
Deskely tags the concentrator circuits and the conversion train as separate process areas with their own commissioning sequences, so a construction and process team is not forced to report both on one generic 'plant commissioning' percentage that hides which chemistry is actually behind schedule.
Setting up the register
Crushing, DMS, flotation and conversion are structured as the distinct process areas they are.
Crushing and screening, dense media separation cyclones and drum separators, flotation cells and tailings handling are tagged as concentrator subsystems, each with pre-commissioning, wet commissioning and performance testing stages.
The hydroxide or carbonate conversion train is tagged separately by unit operation — roaster, leach tanks, solvent extraction or ion exchange, crystallisers, centrifuges and dryers — reflecting the P&IDs and process description rather than a generic plant structure.
Vendor process guarantees, reagent handling data sheets and materials of construction requirements are parsed into the register, so corrosion-critical equipment is flagged for extra inspection ahead of first reagent introduction.
Execution
Wet commissioning and recovery ramp-up are tracked against ore variability, not a fixed test date.
Concentrator wet commissioning runs ore through the DMS and flotation circuits with lithium recovery, concentrate grade and moisture logged per shift against the tag, so a metallurgist can see whether a shortfall traces to crusher throughput, DMS media density or flotation reagent dosing.
Conversion train commissioning introduces reagents in a controlled sequence, with hazardous chemical handling checks, PPE and interlock verification captured before roasting or leaching begins, and product purity samples logged against each crystalliser batch.
Vendor punch lists from the concentrator OEM and the conversion process licensor are tracked separately, since a concentrator mechanical defect should not block conversion train ramp-up and vice versa.
Ramp-up to nameplate and handover
Nameplate recovery and product spec are proven circuit by circuit, before the whole plant is called complete.
Mechanical completion and RFSU are issued per circuit and unit operation, with performance testing against guaranteed recovery, grade and product purity run and signed independently for the concentrator and the conversion train.
Statutory sign-off for dangerous goods storage, reagent handling and pressure equipment in the conversion train is captured against the same register used for process commissioning, satisfying the site's major hazard facility obligations without a parallel file.
The handover pack for the metallurgical and process teams includes wet commissioning recovery curves, product assay history and vendor performance test certificates per circuit, giving operations a documented baseline for the first full quarter of production.
Battery-grade product certification for offtake
A lithium hydroxide batch that hits the target assay still fails the offtake spec if a trace impurity nobody was tracking comes in over limit.
Battery-grade lithium hydroxide and carbonate offtake agreements specify tight limits on trace impurities — iron, calcium, magnesium, sodium and sulphate — well beyond the headline lithium content, and a crystalliser or centrifuge batch that looks compliant on the primary assay can still be rejected by a cathode manufacturer's incoming QC on a single trace element.
Because the impurity limits are often tighter than anything the concentrator or conversion plant's own process control philosophy was originally designed around, first-batch product certification tends to expose gaps between what the plant's instrumentation actually measures and what the offtake contract requires as certified evidence.
Deskely records each conversion train batch's full impurity panel against its crystalliser or centrifuge tag, alongside the sampling and lab chain-of-custody record, so a product certification pack for the offtaker is assembled from the same register as the mechanical commissioning evidence rather than reconciled separately by the marketing team against a lab spreadsheet.
How it runs
From spodumene ore to battery-grade product, tracked as separate chemistries.
A concentrator and a conversion train are two different plants wearing one project name, and the register has to keep them that way.
- 01
Tag by process area
Crushing, DMS, flotation and each conversion unit operation registered as its own subsystem with its own commissioning sequence.
- 02
Wet commission with ore
Recovery, grade and moisture logged per shift against the DMS and flotation circuits to trace shortfalls to their source.
- 03
Introduce reagents under control
Hazardous chemical handling and interlock checks captured before roasting and leaching begin, with product purity logged per batch.
- 04
Certify recovery and spec independently
Performance testing and statutory sign-off issued per circuit, so concentrator and conversion train ramp-up on their own evidence.
FAQ
Questions about Lithium and battery minerals scopes.
Keep reading
Mining and minerals commissioning
The full sector view: equipment tagging, ramp-up testing, statutory inspection and remote-site handover.
Read moreAI drawing parser
Single line diagrams, P&IDs and equipment lists turned into a reviewed tag register instead of months of typing.
Read moreITR records
Pre-functional checklists and functional performance test records defined once per equipment type and instantiated across every conveyor, motor and drive.
Read moreOther mining and minerals project types: Open pit mine fleet and fixed plant commissioning, Underground mine shaft and ventilation commissioning, Ore processing plant and concentrator commissioning, Tailings storage facility and mine water commissioning, Smelter and refinery commissioning, Materials handling and conveyor commissioning, Mine electrification and power commissioning, Port and rail load-out commissioning, Gold processing plant commissioning.