Offshore and onshore converter platforms

    Completions software for converter stations where commissioning is a multi-year documentation scope.

    HVDC converter stations carry valve halls, cooling systems, control and protection, harmonic filters and auxiliary plant, tested in a sequence that runs for years. Deskely keeps every subsystem, FAT, SAT and system test under one register the TSO can audit.

    Duration
    Multi-year commissioning
    Core systems
    Valve hall, cooling, C&P
    Evidence
    FAT, SAT, system tests
    Audience
    TSO and owner's engineer
    CONVERTER STATION — VALVE HALL ASLD AND C&P SCHEDULE · REV GVALVE HALL A36 valve modulesValve coolingHarmonic filtersDC link ±320 kVC&P cubicles: 4 of 6 SAT signedTAG REGISTERVH-A-VLV-12Valve module 12A-ITR signedCW-PU-02BValve cooling pump BB-ITR openCP-CUB-31Control and protection cu…PreservationHF-BNK-03Harmonic filter bank 3Punch A open890 tagsunder one system hierarchy

    The problem

    The testing sequence is long, layered and impossible to hold in a spreadsheet.

    Converter commissioning runs from component FAT through subsystem SAT to station-level and end-to-end system tests, with the supplier, the owner and the transmission operator each holding a stake in every stage.

    Each stage depends on the one below, and each is proven by a different document set. A spreadsheet can hold the plan; it cannot enforce the dependency or prove what was signed.

    Deskely makes the dependency structural: the station-level test cannot be certified while a subsystem beneath it has unsigned records or open blocking punch.

    OEM-RUN TESTS vs OWNER WITNESS LISTHVDC converter stationValve halls, converter transformers, filters and protection — one owner sign-offValve hall — thyristor stackOEM commissioning testSAT witnessedConverter transformerOEM run testSAT witnessedDC filter and reactorOEM run testnot on witness listControl and protectionOEM factory testnot on witness listSYSTEM ACCEPTANCE TEST GATES THE WHOLE STATION2 of 4systems never on the owner's witness listOne list, every system namedDeskely reconciles OEM test reports against the owner's witness list, system by system.

    Setting up the register

    Valve hall, cooling, filters and control are separate completion paths.

    Deskely models the station as subsystems that reach completion independently: valve hall and valve cooling, DC yard, transformers, harmonic filters, control and protection cubicles, auxiliary power, HVAC and fire protection.

    Single line diagrams, cubicle schedules and loop lists are parsed into the register so every cubicle, loop and cooling circuit has its drawing reference behind it.

    That breakdown lets auxiliaries and cooling be commissioned and proven while the DC scope is still under test.

    1 · SOURCE DOCUMENTSSLD and DC yard drawings…890 tagsC&P cubicle schedule142 cubiclesCooling system P&ID410 tagsLoop and signal list3 100 signalsPARSE + MATCHtag · description · drawing ref2 · ONE TAG REGISTERVH-A-VLV-12Valve module 12VH-ACW-PU-02BValve cooling pump BCOOLCP-CUB-31Control and protection cu…C&PHF-BNK-03Harmonic filter bank 3FILTTWO DOCUMENTS DISAGREESLD and DC yard d…Valve cooling pump BC&P cubicle sched…Abbreviated descriptionEngineer picks the sourcedecision loggedWeeks of transcription become a draft an engineer reviews.

    Test sequence

    FAT, SAT and system test form a ladder, and each rung is evidenced.

    A converter station is accepted in stages, and each stage has a formal evidence set. Deskely holds the supplier's factory tests against the equipment, the site tests against the subsystem, and the system tests against the station.

    The certificate at each level lists what permitted it, so the transmission operator's review is a read rather than a reconstruction.

    Deviations and concessions carry an owner and stay visible instead of being absorbed into a covering letter.

    Converter station — test ladderFAT, SAT and system test, each with its own evidence setFATFactory acceptanceFiled against equipmentValve module FATcompleteC&P cubicle FATcompleteSATSite acceptanceReady — coolingCooling loop testssignedAuxiliary suppliessignedSYSStation and end-to-end testBlockedValve hall A signed35%Category A punch4 open

    Handover

    The station is operated by someone who was not there when it was tested.

    Converter stations outlive their projects by decades, and the operating organisation inherits an evidence base it will consult for the life of the asset.

    Because the dossier is assembled continuously, transfer is an export: certificates, signed records, settings versions, punch position and preservation history, per subsystem.

    Every signature keeps a name, role and timestamp, which is what makes the pack defensible years later.

    AUDIT QUERYCP-CUB-31Control and protection cubicle 31Every stage that touched this cubicleFATCubicle factory testHVDC supplier QA14 MarSATSite acceptance testCommissioning engineer27 SepSETProtection settings v4.1Owner's protection engineer02 OctCERTIFICATESUBSubsystem test C&PpendingPrerequisites demonstratedThe TSO audits the chain, not the summary — so the chain has to exist by construction.

    Control and protection settings

    An HVDC scheme is defined by its parameter set, so setting management is a completions record set in its own right.

    A converter station runs on thousands of settings: valve control parameters, protection relay setting sheets, sequence-of-event configuration, tap changer and reactive control limits, and the interface parameters agreed with the transmission operator at each end of the link.

    Those settings change repeatedly through staged commissioning, and each change has to be issued, applied, verified against the as-applied device and signed — otherwise the trial run is proven against a configuration nobody can reconstruct afterwards.

    Deskely tracks setting sheets as controlled records against the device tag, with revision, applied-by, verified-by and the trial they support, so the bipole trial evidence and the configuration it was run on stay attached to each other for the life of the asset.

    PROTECTION SETTING MANAGEMENTConverter station relaysRELAY SETTING REGISTERREL-101Valve hall differential protectionRev 6REL-118DC line distance protectionRev 4REL-133AC busbar protection, offshore sideRev 3REL-140Converter transformer differentialRev 5Every setting change carries a version, an author and a signed setting sheet.SIGNED SETTING SHEET — VERSION CONTROLParameter set exported from the relay, compared to the studyDeviations require a documented waiver before energisationSuperseded revisions retained and time-stamped, not deletedCommissioning engineer and protection engineer both sign4protection relays shown, register spans hundreds1pending waiver before final energisationThe setting that trips the scheme is the setting that was tested and signed.

    How it runs

    From cubicle FAT to an end-to-end system test.

    Converter scopes need structure that survives multi-year schedules and supplier changes. The register has to outlast the people who set it up.

    1. 01

      Break the station into subsystems

      Valve hall, cooling, DC yard, transformers, filters, C&P, auxiliaries, HVAC and fire protection.

    2. 02

      Parse the drawing set

      SLDs, cubicle schedules and loop lists drafted into a reviewed tag register with source references.

    3. 03

      Hold FAT against equipment

      Supplier factory tests filed under the tag they qualify and required by the certificate above.

    4. 04

      Sign SAT in the field

      Site acceptance and loop testing completed on tablet against the subsystem, online or offline.

    5. 05

      Gate system tests

      Station and end-to-end tests blocked while any subsystem beneath them is unsigned or carries Category A punch.

    6. 06

      Export for the TSO

      Per-subsystem dossiers with certificates, records, settings and punch, ready for transmission operator review.

    FAQ

    Questions about HVDC converter stations scopes.

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