Cargo containment, gas trials, cryogenic

    Commissioning software for gas carriers where cargo containment has to be proven before anything else.

    An LNG or LPG carrier newbuild stacks cargo containment, cargo handling, reliquefaction and gas fuel systems on top of a conventional hull and machinery scope, each with its own cryogenic and gas-safety test regime. Deskely holds cargo systems as their own subsystems with dependencies modelled against class and flag requirements, so gas trials are never the first place a gap is found.

    Systems
    Containment, handling, reliquefaction
    Regime
    Cryogenic and gas trials
    Code
    IGC / IGF
    Gate
    Gas trials and delivery
    CARGO CONTAINMENT — TANK NO. 2IGC CODE COMPLIANCE SET · REV CMEMBRANE TANK NO. 2Cryo vent mastLNG LOADLNG DISCHARGELNG-TNK2-INSinsulation survey openCARGO CONTAINMENT — CRYOGENIC LINE ROUTE MARKEDTAG REGISTERCT1-IGC-VLV-11Cargo tank vapour valveRecords signedCT2-MEMB-WLDMembrane weld inspection …In testCT2-INS-PNLPrimary insulation panel …PreservationCH-PMP-COMP01Cargo compressorPunch open48 000 weldsunder one system hierarchy

    The problem

    Cargo systems are a ship inside the ship, with their own test regime.

    Cargo containment, cargo pumps and compressors, reliquefaction plant, gas combustion units and gas fuel supply each carry cryogenic and gas-safety tests that conventional hull and machinery scopes never see.

    These systems are commissioned by specialist subcontractors on a schedule that rarely matches the hull programme, and their evidence often lands as separate reports rather than as part of one register.

    Deskely models cargo systems as subsystems in the same register as the rest of the vessel, so cool-down readiness and gas trial prerequisites are queries, not assumptions made under schedule pressure.

    ONE SEQUENCE, NO ROOM TO REDO A STEPMembrane containment systemInerting, drying, cooldown and gas trials happen once, in strict order, at cryogenic temperatureNitrogen inertingComplete — O2 below 4%Dew point dryingComplete — dew point −40°CCooldown, −163°C ramp rateIn progress — rate exceeded onceFirst LNG loading, gas trialBlocked on cooldown log review0 redoa cooldown rate excursion cannot be repeated without re-dockingDeskely holds every ramp-rate reading against the membrane panel it protects, in sequence.

    Setting up the register

    Containment, handling and gas fuel are subsystems with class-linked record sets.

    Cargo tanks, membrane or Moss systems, cargo and spray pumps, compressors, reliquefaction plant, vapour handling and gas fuel supply each hold their own equipment and record sets, cross-referenced to class and flag requirements.

    General arrangements, cargo P&IDs and equipment lists are parsed into a reviewed register, so every valve, sensor and pump carries its drawing reference and its class notation.

    That structure is what lets tank inerting, drying and cool-down proceed on a schedule the hull programme can plan around instead of chase.

    1 · SOURCE DOCUMENTSIGC compliance set rev C4 tanksMembrane weld map48 000 weldsCargo piping isometrics620 linesInsulation panel schedule9 200 panelsPARSE + MATCHtag · description · drawing ref2 · ONE TAG REGISTERCT1-IGC-VLV-11Cargo tank vapour valveTANK 1CT2-MEMB-WLDMembrane weld inspection …TANK 2CT2-INS-PNLPrimary insulation panel …TANK 2CH-PMP-COMP01Cargo compressorCARGO MACHINERYTWO DOCUMENTS DISAGREEIGC compliance se…Membrane weld inspection ba…Membrane weld mapAbbreviated descriptionEngineer picks the sourcedecision loggedWeeks of transcription become a draft an engineer reviews.

    Execution

    Inerting, drying, cool-down and gas trials captured tank by tank, system by system.

    Technicians and cargo system specialists sign inerting, drying, cool-down, gas-up and commissioning records on tablets at the tank and the equipment, including class witness points.

    Punch is raised with photos and categorised by whether it blocks cool-down, gas trials or delivery, so cryogenic-critical items are never buried in a general list.

    Progress rolls up per cargo system and per tank, which is the level the trials plan is actually managed at.

    CARGO CONTAINMENT COMMISSIONING SEQUENCELNG carrierTank construction and membrane inspectionAll 4 tanks passedNitrogen inerting and dryingO2 and dew point within specCooldown to −163°CTank 3 ramp rate excursion under reviewGas trialsAwaiting cooldown log sign-offFirst LNG loading and class certificateAwaiting gas trial certificateGas trials cannot start until every ramp-rate reading on the cooldown log is signed.

    Gas trials and delivery

    Gas trials sit on top of a chain of cryogenic and gas-safety evidence.

    Gas trial readiness depends on cargo system mechanical completion, inerting and drying results, and class witnessing, each enforced as a prerequisite from the records beneath.

    The dossier per cargo system gives class, owner and the operating crew the settings, test results and drawings they need before the vessel ever loads cargo.

    Residual punch stays live through delivery with owners and dates instead of disappearing into a handover binder.

    Tank CT2 — IGC compliance ladderClass and licensor evidence gate cool-downMCMembrane mechanical completionIssued 05 AugWeld NDT released48 000 / 48 000Panel installation records9 200 / 9 200LTCofferdam inerting and leak testReady — booked with classNitrogen purge recordcompleteLeak detection sensorscalibratedGTCool-down and gas trialBlocked — 5 itemsBlocking punch5 openClass IGC certificatenot issued

    Membrane integrity and the first gas-free entry

    A membrane or Moss tank cannot be re-opened once insulation is closed in, so the inspection before closure is the only chance to catch a flaw.

    Membrane containment systems are inspected panel by panel — weld integrity, corrugation condition, insulation box fit and vapour barrier continuity — before the secondary barrier and insulation are closed in, because once the tank is dressed out those checks are no longer physically possible without major rework.

    Nitrogen purging, tightness testing and the first gas-free entry each depend on that closure inspection being complete and signed, and a missed or unsigned panel found only during commissioning gas trials can mean opening up insulation that took weeks to install.

    Deskely tracks membrane panel inspection as its own record set against the tank tag, gated ahead of insulation closure, so the yard closes each tank knowing every panel was actually inspected rather than assuming coverage from a sampling plan.

    CONTAINMENT COOLDOWN AND LEAK LOGMembrane system, gas trial evidenceRamp rate and leak detection readings held against the specific membrane panelCOOLDOWN AND LEAK DETECTION RECORDTank 1 ramp rate within spec, no leak eventsTank 2 ramp rate within spec, no leak eventsTank 3 ramp rate exceeded once, under reviewTank 4 ramp rate within spec, no leak eventsWHY THE RECORD CANNOT BE APPROXIMATEDA membrane panel that exceeds ramp rate once may need re-inspectionGas trial certificate references the exact reading, not an average1 of 4tanks with a ramp rate excursion under reviewThe gas trial certificate is only as good as the reading behind the tank it covers.

    How it runs

    From tank fabrication to a vessel proven on gas.

    Gas carrier programmes punish weak sequencing between hull, cargo systems and class more than almost any other newbuild scope.

    1. 01

      Model cargo subsystems

      Containment, cargo handling, reliquefaction and gas fuel supply registered as their own subsystems.

    2. 02

      Parse the equipment set

      General arrangements, cargo P&IDs and equipment lists drafted into a reviewed tag register.

    3. 03

      Link class and flag requirements

      IGC/IGF code items and class notations recorded as prerequisites to system acceptance.

    4. 04

      Give specialists scoped access

      Cargo system contractors sign their own equipment while the yard sees one register.

    5. 05

      Run inerting through gas-up

      Drying, inerting, cool-down and gas-up recorded per tank with class witness points captured.

    6. 06

      Accept for gas trials

      System acceptance issued from signed records, feeding gas trial and delivery readiness.

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